Determine the Right Arc Flash Protective Clothing for Each Application

Safety SPI

May 6, 2020

The risk of electric explosion and arc flash injuries is high, from superficial burns to fatalities. The leading causes of occupational accidents are deficient maintenance and inspection of installations as well as unsafe practices due to inadequate training.

It is essential to wear AF clothing when there are arc flash risks. Wearing AF and fire-resistant clothing will protect the workers from injuries generally caused by momentary and continuous ignition of non-flammable clothing. As AF clothing is self-extinguishing, it limits possible injuries.

To select the right work gear, incident energies must first be estimated. Only after estimating how many calories per square centimeter is performed that the worker is able to make an informed choice.

AF clothing is divided into four different categories: category 1, category 2, category 3 and category 4. The right clothing category for a particular application must be determined by the estimated incident energy that is calculated and according to the requirements of the standard CSA Z462-2018.

• Category 1: clothing with minimum arc index of 4 cal/cm2
• Category 2: clothing with minimum arc index of 8 cal/cm2
• Category 3: arc-rated clothing of at least 25 cal/cm2
• Category 4: arc-rated clothing of at least 40 cal/cm2

At Bulwark, most monolayer clothing used for low and high-voltage power line work provides a minimum protection of 8 calories per cm2. If all estimates are fewer than 8 calories per cm2, category 2 clothing is sufficient. For installations with risks higher than 8 cal/cm2, simply increase the distance between the work and the arc (until obtaining an estimated 8 cal/cm2 or lower) or add additional clothing layers until reaching the right protection level for incident energy.

Multi-layer system

The multi-layer system proposes putting on two layers or more of AF clothing in order to reach a higher protection level. It is mandatory that the outer layer is AF approved and the inner layer is made of natural fibres. Sometimes, two lighter layers of lesser categories may offer a better protection than a single layer of a higher category. However, it is not simply a matter of adding up layers to increase the protection level. The efficiency of all layers together must be tested in order to assess the overall protection. It is with this in mind that the Bulwark Arc Rating Calculator becomes an important tool. This calculator proposes the best AF clothing combination according to a pre-selected clothing item and the arc flash protection needed.

In the example shown below, there are 35 possible combinations with the item MPU8 for an estimated arc of 20. It is also possible to refine the search by specifying the desired category and fabric type. A valuable tool to make safe choices.

This article was first published online by SPI Health and Safety; www.spi-s.com/en/blog/electrical-safety/the-right-arc-flash-protective-clothing-for-each-application. The company’s mission is to be the single most valuable partner for companies that value health and safety in their work environment.

Related Articles


Latest Articles


Changing Scene

  • Mac’s II Agencies Announce Addition to Project & Specification Sales Team

    Mac’s II Agencies Announce Addition to Project & Specification Sales Team

    July 10, 2025 Mac’s II Agencies is pleased to announce that Drazen Jerkovic will be joining their Project & Specification Sales team in the Lighting Division later this fall. With over 25 years of experience in the lighting and electrical industry, Drazen is a highly respected consultant known for his technical knowledge and deep understanding of project delivery…. Read More…

  • Intralec Named New Sales Agency Partner for IDEAL Electrical in Central & Southwestern Ontario

    Intralec Named New Sales Agency Partner for IDEAL Electrical in Central & Southwestern Ontario

    July 7, 2025 Intralec Electrical Products is proud to announce our new partnership with IDEAL Electrical as their sales agency for the Central & Southwestern Ontario regions. As a Canadian manufacturer with over 60 years of experience producing quality products—many of which, like the Can-Twist wire connector and Yellow 77 lubricant, are made in Ajax,… Read More…

  • City of Winnipeg Continues to Improve Online Permits System

    City of Winnipeg Continues to Improve Online Permits System

    July 4, 2025 The City of Winnipeg has launched an improved Permits Online web portal. This upgrade aims to make the permit process more convenient for customers. Permits Online is a one-stop shop to manage the permit process. Now, the web portal is easier to use because customers can navigate it using their mobile device. The portal… Read More…

  • Schneider Electric Launches Chapter 3 of Sustainability School

    Schneider Electric Launches Chapter 3 of Sustainability School

    July 4, 2025 Schneider Electric, the leader in the digital transformation of energy management and automation, has launched Chapter 3 of its online Sustainability School, a free training program designed to empower its channel ecosystem partners to become leaders in sustainability. This chapter will focus on teaching businesses how to decarbonize and unlock the competitive… Read More…